Rail Bearing Cleaning Plant

Our company presents a comprehensive Rail Bearing Cleaning Plant that utilizes state-of-the-art aqueous-based cleaning technologies. This solution is specifically designed for cleaning Rail Roller Bearings and Cartridge Roller Bearings (CTRB), effectively removing accumulated grease, muck, dirt, and other contaminants. This technology is crucial for the periodical overhauling maintenance (POH) of Rail Rolling Stock, ensuring the optimal performance and longevity of the bearings. By providing an advanced and environmentally friendly cleaning process, we contribute to the efficient maintenance of rail systems, enhancing safety and reliability for rail operators and passengers alike.

  • Automatic complete cleaning of CTRB & Roller Bearings
  • Standard washing solution recycling process followed by fresh water rinse (or) Recirculated rinse with Rust inhibitor & Hot Air blowing
  • Front Loading Batch Type Machine for easy loading & unloading
  • Auto Door open &close system for washing cabinet
  • Auto slip clutch provided for turntable drive system
  • Automatic Tank wash solution level control system is provided
  • Tank heating with Electrical heaters
  • All safety interlocks has been provided
  • Automatic sludge removal system to remove the sludge accumulating in the wash tanks regularly which increases the tank cleanout extended life
  • Construction of Wash tanks & spray cabinet with corrosion resistance Stainless Steel (SS 304)
  • Waste solution Treatment processor
  • Automatic Sludge Removal system
  • Water softening plant
  • Servo Voltage Stabilizer
  • Ultra-Isolation Transformer
  • Bearing Holding fixtures
  • Bearing Loading & unloading Jib hoist
  • Turntable Diameter: 1200 mm
  • Working height: 900 mm
  • Turntable capacity: 500 Kgs to 1500 Kgs (Max)
  • Type of bearings: CTRB, Roller, Sealed Deep groove
  • Individual Weight of bearings: 30 Kgs to 45 Kgs (Max)
  • Max Diameter of Table: 1500 mm

Solution Tanks & its Features

  • Wash Tank Capacity: 1000 Ltrs
  • Wash Tank Operating Temperature: 65°C – 75°C
  • Initial Heat up time for Wash Tank : 90 to 120 Mins
  • Electrical heating capacity for Wash Tank: 75 Kw

Pumping & Spray Manifold features

  • Spray Manifold: High impact oscillating Type
  • No of Nozzles for Spray Wash: 26 No’s
  • No of Nozzles for Rinse: 8 No’s
  • Type of Nozzle: V Jet, High Impact stainless steel
  • Pump Type: Vertical Mounting Centrifugal Type
  • Wash Pump capacity :7- 8 bar @ 700-750 LPM
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